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E-Fryer

Electrifying fryers for the food industry through integrated high temperature heat pumps

The E-Fryer project will install and test a waste heat boiler in a crisp fryer at Lorenz’s plant in Stanowice, Poland. This heat exchanger will make it possible to generate low-pressure steam from the fryer’s exhaust gases. At the same time, TTI and DLR will develop steam compressors that will be qualified in a test bench setup.

Joint Call 2023
Category Frying, heating
Call Module 6: Heating and cooling technologies
Duration December 2024 - November 2027
Status Active
Coordinating institution DEUTSCHES ZENTRUM FUR LUFT - UND RAUMFAHRT EV
Project coordinator Dr. Kathy Reimann
Coordinating country Germany
Budget TBA
Participating countries Germany · Sweden · Poland

About the project

Potato chips are known to most as a tasty but high-calorie snack. What most people don’t know is that making potato chips is also very energy-intensive. The water from the potatoes must be almost completely evaporated during frying, with the heat coming from fossil boilers. For the 1.9 million tonnes of potato chips produced in Europe in 2020, a total of 4.37 million tonnes of CO2 released into the atmosphere.

In order to reduce these emissions, snack manufacturer Lorenz-Bahlsen has joined forces with the fryer manufacturer Rosenqvists, the turbomachinery manufacturer TTI and the DLR Institute for CO2-poor industrial processes to form a project within the framework of the CET partnership. Over the next few years, the project partners will install and test a waste heat boiler in a crisp fryer at Lorenz’s plant in Stanowice, Poland. This heat exchanger will make it possible to generate low-pressure steam from the fryer’s exhaust gases. At the same time, TTI and DLR will develop steam compressors that will be qualified in a test bench setup. These two proof-of-principle test campaigns will develop a virtual design for a complete high-temperature heat pump that raises the heat to the temperatures required for the frying process, demonstrating the cost-effectiveness of the approach.